Build a Solar Food Dehydrator—Easy, Detailed Plans
Thursday, 23 September 2010  |  Tonya Kay | Article

Solar Dehydrator photo courtesy of Tonya KayWho doesn’t love dried fruits and vegetables? There’s the extra sweetness and concentrated flavor. They can be eaten “as is” or reconstituted with water. They’re lightweight—easy to carry to class, to work or even around the world. And don’t forget their environmental friendliness: they can be stored nearly forever without refrigeration, they don’t need to be cooked to be enjoyed and, unlike so many other foods, they don’t come wrapped in excessive packaging (especially if you make them yourself).

Under the right conditions in the right climate, certain foods dehydrate naturally. But you can build your own food dehydrator to create favorable conditions wherever you are with the free plans below.

Raw vegans have a special appreciation because they believe, and scientific investigation bears out, that produce heated to no higher temperature than the sun would, retains its nutritional integrity and life force.

However, raw-fooders aren't the only people who enjoy using food dehydrators. Backpackers make lightweight soups, homesteaders make winter seasoning blends, naturalists dehydrate healing herbs, and some dads make mean all-fruit roll-ups.

There are many food dehydrators on the market, but by constructing one yourself, you can build it to your size specifications and make it completely off-grid.

If you like a lot of dried food, or like giving it away to friends, you should consider building a roof dehydrator. It’s fun to assemble, easy to use, and is powered directly by the sun and wind (which means no waste of energy and no increase in utility bills!).

A rooftop food dehydrator works by using the color black to draw in the sun's heat through a clear barrier. The heat then warms the air, which rises and is directed through screens with food on them.

If you are a true DIYer and have a set of tools to tinker with, go for the hardcore solar-food dehydrator like the one pictured. For the really hardcore, the rawer than raw, the useful object recyclers: why not use all reused or compostable materials?

My solar dehydrator, for example, is on a rooftop in Hollywood, dehydrating nine months of the year, so the sun is providing a generous power supply. Here are some tips to build your own:

  1. Drill holes in 3/8" Window Grade Lexan door to be attached to the box painted black for absorbing heat.

    Solar Dehydrator photo courtesy of Tonya Kay
  2. Install flashing over raw Lexan edges for skin safety. Notice the shelf mounts inside the box.

    Solar Dehydrator photo courtesy of Tonya Kay
  3. Using recycled window screens cut to fit new dimensions, it is now time to roll in the new aluminum screen.

    Solar Dehydrator photo courtesy of Tonya Kay
  4. Here it is fully assembled and positioned (illegally) on a Hollywood rooftop. But really, what landlord would scoff at these environmental and money-saving efforts? Notice the lid props for safe bracing while loading and unloading the dehydrator.

    Solar Dehydrator photo courtesy of Tonya Kay
  5. An aluminum screen at the top and bottom of the box allows ventilation and prevents birds and insects from entering.

    Solar Dehydrator photo courtesy of Tonya Kay
  6. The legs on casters allow for easier moving, though the Lexan on this bugger weighs a ton!

    Solar Dehydrator photo courtesy of Tonya Kay
  7. Earlier in the day on my hand-crank blender (another human-powered kitchen appliance) I blended up: 20 medjool dates, one lemon's juice and one teaspoon of organic cinnamon and spread over one-and-a-half quarts (soaked volume) of buckwheat groats. I am scooping them onto two food-grade silicone baking sheets, though unbleached or recycled parchment paper has proven to be a preferable option due to its ability to allow better airflow.

    Solar Dehydrator photo courtesy of Tonya Kay
  8. The other shelves are lined with unbleached parchment paper that can be washed and reused instead of being thought of as disposable (what does that word mean, anyway?). Notice the dehydrator's handle is made of wood, which does not absorb the rooftop's heat so I can grab it to open! Other trays hold kale chips and sweet potato chips.

    Solar Dehydrator photo courtesy of Tonya Kay
  9. Ravenous Do-It-Yourselfers can hardly wait to celebrate their teamwork!

    Solar Dehydrator photo courtesy of Tonya Kay

You don’t have to build a solar dehydrator as big as mine. You can find plans below for a small, easy solar dehydrator that can be built in a few hours for less than $10. Tailor the plans to fit your specific climate, space and food needs. But do build one.

I mean, how cool would it be to send your child to school with a luscious whole dehydrated banana in her lunch box? How about some date-sweetened "buckwheaties" with hemp-seed milk for breakfast cereal? Or you might want a work snack of apple slices spread with sun-warmed coconut butter. It's easy to replace potato chips with a more mineral-packed variety, and if those kale chips were dehydrated in your personally built, solar food dehydrator made from recycled material, what could be greener about your late-nite snacks?

Help the Earth, Spread the Word: Share this article with friends. Copy and paste this shortened link http://bit.ly/9IFEiE or click on the "Email This" or "Share This" links below right.

Additional resources:
Hardcore Solar Food Dehydrator Plans (pdf)
Simple and Fast Solar Dehydrator Plans
Other writing by Tonya Kay on EcoHearth.com
The Clean and Green Everyday blog by Tonya Kay
Other easy DIY environmental projects

Comments (15)add
Written by Drew , May 13, 2012
I need more specifics on materials list. Somethings on the PDF material lists and build descriptions are just a little vague for me. I need elaboration. I'm perfectionistic and follow directions to the tee and find it hard to figure what some of this is saying. 1" x 2" 120 FT? that can't be right can it? Can you please help clarify this for me. Thanks. I'd like to build this large one for myself and a few other people. Thanks for responding.
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Written by sara stillman , March 21, 2012
wow this looks really awesome and i think that I can manage building it, it definitely looks ideal for dehydrating a lot of fruits etc. Its really great that its solar too, thanks for the instructions!!
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Written by Elizabeth , March 14, 2012
Good stuff! I'm wanting to build a dehydrator in central america. It can be 30 degrees celcius or higher for much of the day, maybe dropping to 20 degrees in the morning/evening.
While it is dry six months of the year, the time of the year we have the most fruit to dry will be the most humid months. Which kind of design would you suggest?
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Written by Tonya Kay , February 27, 2012
How often does it rain, what hours of direct sunlight can you offer and how hot does it get?
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Written by Orlando Neus , February 27, 2012
New to this topic but I am very interested I live in an country right on the equator north east coast of south america 35* deg Celsius 90% + humidity two seasons of rain and drought.Question which solar food dehydrator would be the best for me to use the days are short.
will be very obliged with your professional opinion.
Kind regards
Orlando
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Written by tonya kay , May 29, 2011
India! wow how exciting! even if your country did sell electric dehydrators I'd still encourage the electricity free style. if your climate can support it. you will need five day stretches of sunny days to use direct application solar power. I'd say if the seAsonal temp has a high of at least 70 f and low above 60 that's a good start. also consider the humidity. but in this style of dehydrator you are the thermostat. your relationship to the process regulates the temp. it becomes intuitive in short time. I placed a auction cup air temp thermometer on the glass inside. at first I'd check it every two hrs - if too high temps, prop that door open. if too cold, plAce a towel over the top vent to raise the temp. now I just know.
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Written by Elise , May 28, 2011
Hello, Was wondering if there is some way to build this with a temperature controller? I live in a country that doesn't sell electric dehydrators (we don't need them here in India, but I live in the Himalayas where it doesnt get hot enough just to let the sun dry things + Lots of bacteria etc). I want to start cooking more RAW meals for my family. Any ideas on how to add a temp control?

Thanks for listening!
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Written by Tonya Kay , March 08, 2011
Since I'm a vegetarian, I would never recommend it! But yes, I do make a raw vegan version of jerky quite effectively in the solar dehydrator. It's dehydrating strength is contingent upon the hours of sunshine and heat that you get in your region. For example, my raw vegan jerky consists of a spiced brazil nut meat wrapped in nori sheets. This is a thick, fatty, long-term dehydration food. And to dehydrate this food in the solar unit would take three 9 hour 85 degree days. In other words, you can choose your foods for dehydration appropriate to the season, since we are working with sunshine as our fuel-source here. A warm, sunny summer day is necessary for some items.
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Written by Mike Bumgardner , March 08, 2011
Can you make jerky with this set up ???
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Written by Tonya Kay , January 17, 2011
What country will you be moving to? Direct solar application is the most sound reasoning for power supply I have encountered. Instead of turning solar into energy stored in a battery, which is inefficient, but still practical, we could first consider how directly to use the heat and light the sun generates. Water heating, food dehydrating or cooking, clothes drying, paper drying - all ideas for direct solar energy application. Oh, let's not forget the direct solar application for humans: Vit D production and the most powerful anti-depressant available. Shine on, benevolent sun!
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Written by Laura Dreyer , January 17, 2011
Thank you for this fabulous article - we are moving to a country with erratic power supply but masses of sun - so now I have a dehydration solution. I'll spread the word as your tips are practical and through. Thanks again.
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Written by Terry Parks , January 31, 2010
Great one, Tonya! I love ideas for things I can build myself. Your other columns have wonderful practical advice which makes me feel like I'm making the world a better place one thing at a time. Thanks!
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Written by Auggie , July 21, 2009
Very nice design! Am looking at building one as I have a large pear tree that is loaded to the max with fruit, thanks to cool and abundant rain in New England. The only question I had was will the direct sunlight hurt the food you are dehydrating? I have seen another home model that blocks the direct sunlight. Comment?
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Written by Tom Croom , June 22, 2009
I am truly a sucker for banana chips... always have been.

Just sayin'

Good article :)
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Written by Wendi Dee , June 22, 2009
EXCELLENT article! Feel free to add links to the AllRawDirectory.com for any of these raw food articles. Many people would love to come here to read the helpful information you are sharing!

This is an awesome idea to have an off-grid dehydrator! I've seen do-it-yourself ones that require electrcity, but this one is totally RAWESOME!

After our tour, when we settle down, we'll be coming back here to find the directions to build one for ourselves, too! Thanks for sharing the information!

Lots of love,

Wendi
XOXOXO

p.s. You have a beautiful assembly person putting your dehydrator together! *blows kisses*
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